P185 Diesel Screw Compressor service kit

Essential Components and Maintenance for Oil-Injected Screw Compressors

Diesel-powered screw compressors are versatile and robust, designed for demanding operations. However, their efficiency and reliability depend on regular maintenance of key components. These include filters, oil, and separators on both the compressor and engine sides of the system.

Key Components and Their Importance

Compressor Side Components

Compressor Air Filter

• Purpose: Filters dust, dirt, and airborne contaminants to protect internal compressor components from wear.

• Key Features: High-efficiency filtration media ensures clean intake air and optimal airflow.

• Tip: Regularly inspect and replace the filter to maintain efficiency and prevent clogging.

Compressor Oil Filter

• Purpose: Removes contaminants from the compressor oil, ensuring proper lubrication and protecting bearings.

• Key Features: High-capacity pleated filter material and a bypass valve for consistent oil flow.

• Tip: Use high-quality, compressor-specific oil filters for best results.

Compressor Oil-Air Separator (Compressor Side)

• Purpose: Separates oil from compressed air, reducing oil carryover and recycling oil back into the compressor.

• Key Features: Engineered for high-pressure operations with multi-layered filtration.

• Tip: Replace regularly to maintain efficiency and prevent excess oil consumption.

Compressor Oil (20L)

• Purpose: Provides lubrication, cooling, and sealing for the compressor while protecting against wear and corrosion.

• Key Features: High-temperature stability and tailored additives for extended performance.

• Tip: Monitor oil levels and quality, replacing at prescribed intervals.

Engine Side Components

Engine Air Filter

• Purpose: Filters intake air for the diesel engine, preventing dust and debris from entering the combustion chamber.

• Key Features: Durable and efficient, designed to handle tough environments.

• Tip: Inspect regularly to avoid airflow restrictions and reduced engine performance.

Engine Oil Filter

• Purpose: Removes contaminants from the engine oil, ensuring proper lubrication of engine components.

• Key Features: Built for high-capacity filtration with a robust construction to withstand high pressures.

• Tip: Always use engine-specific filters for optimal performance.

Engine Fuel Filter

• Purpose: Filters fuel to remove dirt, rust, and water, ensuring clean fuel delivery to the engine.

• Key Features: High filtration efficiency and durable construction for reliable operation.

• Tip: Replace regularly to prevent fuel contamination and engine damage.

Engine Pre-Fuel Filter

• Purpose: Provides an additional layer of filtration, removing larger contaminants before fuel reaches the primary filter.

• Key Features: Protects the fuel system and prolongs the life of the main fuel filter.

• Tip: Inspect and replace at recommended intervals to maintain system efficiency.

Serice Kits and Intervals

250-Hour Service Kit

Replace:

1. Compressor Air Filter

2. Compressor Oil Filter

3. 20L Compressor Oil

4. Engine Air Filter

5. Engine Oil Filter

6. Engine Fuel Filter

7. Engine Pre-Fuel Filter

500-Hour Service Kit

Replace:

1. Compressor Air Filter

2. Compressor Oil Filter

3. Oil-Air Separator

4. 20L Compressor Oil

5. Engine Air Filter

6. Engine Oil Filter

7. Engine Fuel Filter

8. Engine Pre-Fuel Filter

Why Regular Maintenance Matters

• Performance: Ensures efficient operation by addressing wear and maintaining airflow and filtration.

• Prevention: Avoids costly repairs and downtime by identifying and replacing worn components early.

• Longevity: Extends the lifespan of both compressor and engine, reducing long-term operating costs.

By adhering to these service intervals and using high-quality components, you can keep your diesel-powered screw compressor operating reliably in any environment.